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Product Design Best Practices

50 Industry-Inspired Best Practices for Quality Products

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Section: 8 Evaluate for Performance

Section: 1 Introduction to Product Design Best Practices

Section: 2 Design Process Fundamentals

Section: 3 Design Teams

Section: 4 Building Problem Understanding

Section: 5 Planning and Managing the Design Process

Section: 6 Alternative Generation.

Section: 7 Evaluate for Uncertainty

Section: 8 Evaluate for Performance

Section: 9 Evaluate for X

Section: 10 Post Design Considerations

Have a Good Appreciation for the Design Process. 

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Focus The Design Effort On The Entire Product Life Cycle.

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Focus on Function During Product Development. 

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Consciously and Continuously Balance Product Cost, Development Time, and Quality. 

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Develop Mechanical, Electronic, Software and Manufacturing Systems Concurrently. 

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Use Design Tools to Support the Product and the Process. 

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Use Information Relationship Management Tools. 

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Develop and Leverage Societal and Technological Advances. 

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Treat Design as a Learning Process. 

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Value Documented Design Information. 

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Manage Information Uncertainty and Risk. 

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Make Rational and Transparent Design Decisions. 

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Use Product-Centered Design Teams. 

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Support Each Individual’s Roles, Expertise, Creativity, and Style. 

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Ensure the teams have a work environment that fosters success. 

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Maintain Good Team Health. 

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Ensure They Understand the Design Problem.

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Keep the Stakeholders at the Forefront of the Project. 

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Work to Understand the Design Requirements. 

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Use Many Methods to Develop Design Requirements. 

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Dissect Products to Gain Product Understanding and Find Market Opportunities. 

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Develop Engineering Specifications That Measure the Design Requirements. 

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Use Quality Function Deployment (QFD) to Develop Problem Understanding. 

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Develop Test-Driven Design Tasks with Clear Deliverables. 

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Enable Teams to Make Realistic Task Estimates. 

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Manage Backlogs with a Planning Model.  

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Design the Task Plan for Each Project. 

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Make Design Reviews Part of  Product Development. 

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Systematically Generate Alternative Options.

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Develop and Explore Multiple Concepts in Parallel. 

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Design from Known Stable Interfaces. 

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Develop Function Models. 

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Refine Concepts into Simple, Viable Products. 

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Systematically Prune Alternatives.

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Assess Each Technology’s Readiness. 

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Begin Risk Assessment During Conceptual Design. 

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Use the Factor of Safety and Margins as Design Variables. 

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Develop Tolerances Consistent with Needed Function, Fit, and Manufacturing Methods. 

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Have a Clear Performance Evaluation and Optimization Plan.

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Optimize their products to Improve Performance. 

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Use Design of Experiments (DOE) to Support Product Development.

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Develop Robust Products. 

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Design for Cost. 

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Design for Manufacture. 

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Design for Assembly. 

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Design for Reliability. 

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Design for Test and Maintainability. 

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Design for Sustainability. 

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 Manage Product Change. 

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Value and Manage Their Intellectual Property.

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BEST PRACTICE KEY CONCEPTS

  • A robust design is insensitive to noise.
  • Noise is what the designer cannot or chooses not to control.
  • Noise is uncertainty typically caused by manufacturing variations, use, aging, and environmental conditions.
  • Uncertainty due to noise makes the design space fuzzy.
  • Robustness can be designed into products.
  • Design of Experiments (DOE) methods can be extended to produce robust designs.
  • The "experiments" can be physical or analytical.

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